Rolling in

Achieve the perfect insulation value with Polyamide strips

Keep the heat inside and the cold outside? Then well-insulated aluminium profiles are indispensable. There are various insulation techniques for insulating aluminium profiles. Rolling in with Polyamide strips is one of these techniques.

Optimize insulation value with Polyamide strips

Insulating aluminium profiles with Polyamide strips is called “rolling in”. When rolling in, we do not insulate the aluminium profiles with Polyurethane resin, but with Polyamide strips. The aluminium is separated from each other by Polyamide strips. After rolling in, the aluminium profile consists of three layers: aluminium, insulation (Polyamide strips) and another layer of aluminium.

Machines

For rolling in aluminium profiles we use the market leader among rolling in machines: the Aluroller Evo. Instead of Polyurethane resin, the profiles are insulated with Polyamide insulation strips. With the Aluroller Evo we are able to roll in profiles at a very high quality. Because the machine has a high productivity, we can offer this form of thermal insulation for a low price. With a diverse range of strips, there is a suitable solution for every aluminium profile system. Want to know more about the Aluroller Evo? Check out the video about the machine!

Do you have any questions, or are you curious about the possibilities and prices for thermal insulation of aluminium profiles? Contact us!

Low-Lambda

Besides the standard insulation strips (PA 66), you can also choose to insulate profiles with the Low Lambda insulation strip. With this option it is possible to provide the same frame size with a higher insulation value (Uf-value), or to reduce the frame size with the same insulation value.

This are the pros and cons of rolling in

Rolling in is especially applicable for façade builders who make aluminium window frames and doors.

Pros of rolling in

  • Rolling in with Polyamide strips has a higher temperature resistance than Polyurethane resin. Therefore the profile can be rolled in before it has undergone a surface treatment.
  • Rolling in profiles generally has a higher insulation value than Polyurethane resin.

Cons of rolling in

  • To roll in, two profile parts are required. This often also means that two molds are needed, which entails additional costs for development.
  • Strips are less flexible than Polyurethane resin, which makes bending more difficult.

We insulate the following aluminium profiles

At Thermal Breaks we insulate the following aluminium profiles by rolling in:

  • Brute profiles

    This concerns profiles that have not yet undergone a surface treatment such as powder coating or anodizing.

  • Mono-color profiles

    This concerns profiles that have the same color on both sides of the aluminium profile.

  • Bi-color profiles

    This concerns profiles that consist of two colors. The aluminium parts both have a different color.

We are also able to roll in the following advanced profiles:

  • Very high or wide profiles
  • Complex shaped profiles
  • Profiles with different angles
  • Profiles with more than two insulation strips
  • Profiles with different strip heights
  • Profiles up to 7.5 meters in length

Do you have any questions, or are you curious about the possibilities and prices for thermal insulation of aluminium profiles? Contact us!

From rolling in to protection and packaging

To protect the profile against scratches we are happy to help you with the application of protective foil on the profile. We also do the packaging. Of course in the way that is most convenient for you. We can place protective strips between the different profiles, or wrap the profiles in plastic.

Extrusion and surface treatment

We are also happy to advise you during the design phase of your profile system. Through good cooperation with various aluminium extrusion companies, strip-producers and surface treatment companies, you can outsource the entire process from extrusion to surface treatment to us. This saves you time and money!

Transport

The trucks of our transport partner drive through the Netherlands and abroad daily. It can therefore be an interesting option to let us arrange the transport of your aluminium profiles.

Thermal Breaks provides the most optimum insulation values

Thermal Breaks is an experienced and specialized company in insulating aluminium profiles with Polyamide strips or Polyurethane resin. We create the most optimal insulation value. Our customers consist of renowned aluminium façade builders and manufacturers of all kinds of window and door systems. They have had a warm feeling about our services for years!

Want to experience why? Or do you have any questions? Feel free to contact us, also if you want to discuss the prices and possibilities.